How to avoid additional costs due to poor operation of the pneumatic system?
Compressed air is widely used in modern production equipment. It should always be deeply drained and cleaned of impurities. If the solid particles, moisture and compressor oil are not removed, the consequences can be the most deplorable – both for the condition of the equipment and for the quality of the products.
The costs of eliminating these consequences always exceed the cost of purchasing a quality sorbent and replacing it in your equipment. How to avoid additional costs due to poor operation? It is simple, that is buy high quality adsorbent.
The presence in compressed air of solid particles, both those contained in it prior to compression, and the resulting, for example, corrosion of pipelines,
Wear of pneumatic network and production equipment. Another • greater negative effect is manifested when mixing solid particles with compressor oil, when a paste with fairly good abrasive properties is formed;
Potential hazard to human health;
Potential chemical hazard. •
Compressor Oil
When using oil lubricated compressors, compressed air contains a certain amount of oil (after screw compressors – less, after piston – more):
Oil refining and its aggregation on the pipe walls entails a narrowing of their diameter, an increase in the degree of turbulence in the flow, and, ultimately, an increase in the pressure drop and even a blockage;
When in contact with the product entails a decrease in its quality, up to a complete spoilage.
Moisture (liquid)
A significant part of the moisture contained in the atmospheric air, when compressed and cooled, condenses, resulting in the following negative consequences:
Turbulence flow, and, ultimately, increased pressure drop and even blockage;
When in contact with the product entails a decrease in its quality, up to a complete spoilage.
Moisture (liquid)
A significant part of the moisture contained in the atmospheric air, when compressed and cooled, condenses, resulting in the following negative consequences:
Breakdown of the lubricating layer of pneumatic cylinders
Equipment, which entails its malfunctions and damage;
When in contact with certain metals, may cause electric devices;
Freezing in pneumatic networks, which can cause separation •
Ice particles, narrowing of the diameter of the pipes and their blocking,
Damage to pipes and equipment.
In many production processes, not only removal of condensed liquid moisture, but also a deeper Dehumidification of compressed air.
Proper preparation of compressed air gives the following advantages:
Long service life of production equipment; •
Stably better quality of final products; •
Extended service life of the compressed air network; •
Absence of equipment malfunction.
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